How To Remove Power Steering Pulley Without Tool

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How To Remove Power Steering Pulley Without Tool

Removing a power steering pulley without the proper tools can be a daunting task. However, with the right knowledge and technique, it is possible to remove the pulley without the need for expensive tools. In this article, we will guide you through the step-by-step process of removing a power steering pulley without using any special tools.

Before You Begin

Before you start the process of removing the power steering pulley, there are a few things you need to keep in mind:

  1. Ensure your safety by wearing protective gloves and eyewear.
  2. Disconnect the negative terminal of the car battery to prevent any electric shocks.
  3. Purchase or borrow a pulley puller tool from a local auto parts store if you have difficulties removing the pulley without one.
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Step-by-Step Guide

Step 1: Locate the Power Steering Pulley

The power steering pulley is usually located at the front of the engine, connected to the power steering pump. It is essential to identify the pulley before proceeding with its removal.

Step 2: Disconnect the Power Steering Belt

Before removing the pulley, you need to detach the power steering belt. Locate the tensioner pulley and use a wrench or socket to loosen the tension on the belt. Once the tension is released, slide the belt off the power steering pulley.

Step 3: Remove the Power Steering Pump Bolts

Next, you need to remove the bolts that secure the power steering pump to the engine. Use a socket wrench to loosen and remove the bolts. Keep the bolts in a safe place for later reinstallation.

Step 4: Apply Penetrating Oil

If the power steering pulley is stuck or difficult to remove, it is recommended to apply penetrating oil to the pulley shaft. This will help loosen any rust or debris that may be causing the pulley to stick.

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Step 5: Secure the Pulley

In the absence of a pulley puller tool, you can use a pry bar or screwdriver to secure the power steering pulley. Insert the pry bar or screwdriver into the holes on the pulley and find a surface that can hold it steady while you exert force.

Step 6: Use Leverage to Remove the Pulley

Using the secured pulley as leverage, apply force in the opposite direction of the pulley’s rotation. This will loosen the pulley and allow you to remove it from the power steering pump.

Step 7: Clean the Pulley Shaft

After successfully removing the power steering pulley, it is important to clean the pulley shaft to remove any dirt, grease, or rust. Use a cloth or wire brush to clean the shaft thoroughly.

Step 8: Install the New Power Steering Pulley

If you need to replace the pulley, now is the time to do so. Ensure that the new pulley is compatible with your power steering pump. Slide the new pulley onto the shaft and align it properly.

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Step 9: Reinstall the Power Steering Pump

With the new pulley in place, it’s time to reinstall the power steering pump. Align the pump with the bolt holes and thread the bolts back in. Tighten the bolts securely but avoid over-tightening.

Step 10: Reattach the Power Steering Belt

Finally, slide the power steering belt back onto the pulley and use the tensioner pulley to apply the right amount of tension. Make sure the belt is properly aligned on all the pulleys before tightening the tensioner pulley.


Removing a power steering pulley without the proper tools may seem like a challenging task, but with the right technique and precautions, it is achievable. By following the step-by-step guide in this article, you can remove a power steering pulley without requiring any special tools. Remember to prioritize safety by wearing protective gear and disconnecting the car’s battery before starting the process. However, if you encounter any difficulties, consider seeking professional help or borrowing a pulley puller tool from an auto parts store.



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